
INTRODUCTION
Tee Yih Jia (TYJ) is one of Singapore’s largest food manufacturers, blending tradition with innovation to deliver scalable convenience to the world. Our diverse range of Asian frozen foods includes spring roll pastry, paratha, glutinous rice balls, dim sum, buns, plant-based offerings, and customised finished products – proudly distributed to over 80 countries worldwide.
Background
TYJ produce these at scale, and that scale creates a unique opportunity. Every day, over 500,000 kg of pastry is produced for spring rolls, popiah, and other wrapped products. This large-scale production generates a steady stream of flour-and-water-based pastry waste – primarily from dough trimmings, offcuts, and shape rejects – amounting to 80,000kg daily. Although this waste is pre-consumer and relatively clean, it is rarely reused or upcycled, leading to unnecessary disposal costs and lost value.
While bread waste, for example, has been successfully transformed into beer, snacks, and bio-based materials, innovation around thin dough waste remains limited. Yet, this underutilised by-product presents a clear opportunity for valorisation – from snack development and ingredient reuse to serving as feedstock for sustainable protein or fermentation processes. Unlocking these new value streams supports Singapore’s circular economy goals and opens up new pathways for more sustainable food manufacturing.
- Food-safe incorporation of pastry offcuts into new dough formulations or repurposing them as functional flour
- Dehydration and grinding of pastry offcuts to create coating bases or starch-rich ingredients
- Upcycled snack products, such as baked or fried crisps, using pastry trimmings
- Utilisation of the offcuts as feed for livestock or insects, for example, black soldier fly larvae
- Conversion of the waste through bioprocessing into bioethanol, lactic acid, or other fermentation substrates
- Conversion of the waste into bio-based materials, including biodegradable packaging, films, or other circular economy applications
Preference will be given to solutions that embody circular economy principles by reintegrating pastry offcuts into TYJ's production processes or by developing products that add to its existing portfolio.
How might we transform pastry waste into valuable food, feed, bio-based products or materials?
requirements and considerations
We are seeking solutions for converting flour-and-water-based pastry waste into a new product, ingredient, or feedstock. Your solution should:
- Be safe for consumption
- Consider the physical characteristics of the waste, such as thinness and moisture content
- Demonstrate operational feasibility and economic viability in the Singapore context
- For optimal condition of the waste, it is preferred for daily collection of waste pastry. In cases where waste pastry concerns a batch where moisture content is higher, longer cumulation may result in growth of mold.
Incentives
Selected startups will receive:
- Access to co-working spaces at Tee Yih Jia Food Hub + Innovate 360 or Innovate 360 Innovation Hub
- One-on-one coaching and mentorship to prepare for engagements with industry leaders
View OTHER TEE YIH JIA CHALLENGES
Next-generation Sustainable Packaging for Frozen Foods
Sustainability
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