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Valorisation of industrial pastry waste

ProcessingSustainability

INTRODUCTION

Tee Yih Jia (TYJ) is one of Singapore’s largest food manufacturers, blending tradition with innovation to deliver scalable convenience to the world. Our diverse range of Asian frozen foods includes spring roll pastry, paratha, glutinous rice balls, dim sum, buns, plant-based offerings, and customised finished products – proudly distributed to over 80 countries worldwide.

Background

TYJ produce these at scale, and that scale creates a unique opportunity. Every day, over 500,000 kg of pastry is produced for spring rolls, popiah, and other wrapped products. This large-scale production generates a steady stream of flour-and-water-based pastry waste – primarily from dough trimmings, offcuts, and shape rejects – amounting to 80,000kg daily. Although this waste is pre-consumer and relatively clean, it is rarely reused or upcycled, leading to unnecessary disposal costs and lost value.

While bread waste, for example, has been successfully transformed into beer, snacks, and bio-based materials, innovation around thin dough waste remains limited. Yet, this underutilised by-product presents a clear opportunity for valorisation – from snack development and ingredient reuse to serving as feedstock for sustainable protein or fermentation processes. Unlocking these new value streams supports Singapore’s circular economy goals and opens up new pathways for more sustainable food manufacturing.


We are interested in solutions that create value from the waste, such as: 

  • Food-safe incorporation of pastry offcuts into new dough formulations or repurposing them as functional flour
  • Dehydration and grinding of pastry offcuts to create coating bases or starch-rich ingredients
  • Upcycled snack products, such as baked or fried crisps, using pastry trimmings
  • Utilisation of the offcuts as feed for livestock or insects, for example, black soldier fly larvae
  • Conversion of the waste through bioprocessing into bioethanol, lactic acid, or other fermentation substrates
  • Conversion of the waste into bio-based materials, including biodegradable packaging, films, or other circular economy applications

Preference will be given to solutions that embody circular economy principles by reintegrating pastry offcuts into TYJ's production processes or by developing products that add to its existing portfolio.

How might we transform pastry waste into valuable food, feed, bio-based products or materials?

requirements and considerations

We are seeking solutions for converting flour-and-water-based pastry waste into a new product, ingredient, or feedstock. Your solution should:
  • Be safe for consumption
  • Consider the physical characteristics of the waste, such as thinness and moisture content
  • Demonstrate operational feasibility and economic viability in the Singapore context
  • For optimal condition of the waste, it is preferred for daily collection of waste pastry. In cases where waste pastry concerns a batch where moisture content is higher, longer cumulation may result in growth of mold.

Incentives

Up to US$50,000 (approximately S$65,000) worth of prizes and support await successful startups, brought to you by Tee Yih Jia (TYJ) and Innovate 360.

Selected startups will receive:

  • Expert Mentorship: Guidance from leading professionals in the agri-food sector
  • Product Development Resources: Access to research labs, test kitchens, and technical facilities to refine and validate innovations
  • Market Access Support: Fast-tracking commercialisation through strategic networks
  • Six Months Complimentary Workspace:
  • Special Production Space Incentive: Up to 2,000 sq. ft. of production space at a subsidised rate of SGD3 per sq. ft., free for the first six months, suitable for pilot runs, small-batch production, and scaling operations

  • Enterprise Singapore is augmenting this support with a S$20,000 Proof of Concept (POC) development grant for eligible startups/SMEs. Foreign startups/SMEs may be considered if developmental activities are based in Singapore and only if a Singapore office is incorporated. The POC Development grant could also be awarded to startups/SMEs incorporated in Singapore for projects with overseas pilot deployment potential.

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